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Aurora's X90KR-USA Rally Kit is made specifically for KTM 790/890 Adventure (2019-2022).
This kit was designed from the ground up to give the 790/890 Adventure (S/R) unparalleled aesthetics and functionality. The Aurora 790/890 Rally kit is easy to install, and it is designed for long lasting traveling adventures over any terrain. It can be upgraded to Rally Performance at anytime by the addition of the optional Aurora accessories.
Features:
- Transforms the KTM® 790/890 Adventure for enhanced performance.
- Improved aerodynamics using rally-proven KTM® parts.
- Tower positioned closer to handlebars for better balance and comfort.
- Three-piece tower design for easy assembly and maintenance.
- Fully reversible with no frame modifications required.
- Pre-assembled for easy installation, with support available.
- Maintains a slim, aggressive look while improving ride quality.
- Each part has a unique serial number for quality control and traceability.
Included in the Kit:

- CNC head clamp. Guaranteed for life.
- Navigation tower with options for everyday commuting, travelling and rally racing.
- Use of KTM OEM Rally parts. Enjoy quality, performance and improved aerodynamics.
- Hella headlight low beam projector (with Saber LED bulb).
- Baja Designs Squadron Sport as high-beam.
- Hella M60 LED as high beam (as additional street legal option).
- CANbus controller for the lights. No HLU error, plug and play.
- Classic Aurora RGB position light (up to 7 colors).
- Side panels made of ABS plastic, painted black or white, with 1/4 turn bolts for tool-less removal.
- Sticker kit for the side panels.
- QuickCharge 3.0 USB charger.
- Option to run a roadbook cluster.
Back Plate

Modular GPS back plate allows relocation of the OEM speedo to the handlebars, freeing up space for multiple devices. Made from laser-cut aluminum and includes an option to install a KTM® USB port.
Antivibration dampeners protect equipment, and the design allows full handlebar adjustment without interference. Compatible with a rally setup by adding a Roadbook backplate and speedo bracket.
Lights

Multiple lighting options, including a Hella 60mm LED projector (5000+ lumens) and high beam choices like Hella LED (street legal) or Baja Designs Squadron Sport/Pro (off-road).
Uses KTM® Rally headlight mask and stone guard, with a special cover to prevent light reflection towards the rider for better night visibility.
CANbus Controller

Aurora Rally Equipment is the first to offer a CANbus controller for bike lights, preventing ECU errors when replacing the OEM headlight.
The electronic unit integrates seamlessly with the kit’s lights, ensuring an error-free dashboard without manual bypassing.
Navigation Tower

The new navigation tower design is 70% stiffer while remaining lightweight, with a shorter structure that reduces the cantilever effect and keeps the center of gravity closer to the bike.
Features include vibration-dampening mounts, integrated cable management with Tesa™ tape, removable indicator fins, and a bright orange powder coat matching KTM’s color scheme.
Screen

The screen is designed for optimal wind protection and minimal buffeting, tested using CFD analysis and real-world rider feedback across different heights and helmets.
Made from nearly indestructible PA6 (Nylon 6), it features quick-release spring-loaded bolts for easy removal without tools and integrates seamlessly with KTM™ aerodynamic components for improved performance.
Side Panels

The ABS side panels, developed with Dosmoto® and C-Racer®, are flexible yet durable, seamlessly blending with the KTM™ 790/890 Adventure’s design.
Mounted with stainless steel brackets and quick-release bolts, they protect the tank in a crash and can be removed in seconds for easy access to wiring. Available in matte black, glossy white, or carbon fiber.
The Legendary Head Clamp

The head clamp is the foundation of the rally kit, ensuring structural integrity and protecting the bike’s electronics. Aurora Rally Equipment has recorded zero failures since 2016 across all riding conditions.
Precision-machined from solid aluminum with custom chro-moly U-bolts, it is built for extreme durability and comes with a lifetime warranty.
Weight Distribution

The 790/890 Adventure's unique belly tank design centralizes mass, making the bike feel lighter despite its actual weight.
The Aurora 790/890 Rally kit follows the same principle, shifting the center of gravity closer to the headstock, reducing the cantilever effect, and improving both handling and performance.
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