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Aurora's Rally Kit is made specifically for KTM 790 & 890 Adventure (2023-current).
This kit was designed from the ground up to give the 790/890 Adventure (S/R) unparalleled aesthetics and functionality. The Aurora 790/890 Rally kit is easy to install, and it is designed for long lasting traveling adventures over any terrain. It can be upgraded to Rally Performance at anytime by the addition of the optional Aurora accessories.
Features:
- The 790/890 rally kit enhances the bike's aerodynamics and overall performance.
- The tower is a three-piece design, closer to the handlebars for better balance and handling.
- No frame modifications required-easily reversible to retain warranty.
- Pre-assembled kit for easy installation, with 24/7 customer support.
- Each part has a unique serial number for quality control and traceability.
Included in the Kit:
- CNC head clamp. Guaranteed for life.
- Navigation tower with options for everyday commuting, travelling and rally racing.
- Use of KTM OEM Rally parts. Enjoy quality, performance and improved aerodynamics.
- Light choices between: Hella M60 LED (street legal) or Baja S1 LEDs
- CANbus controller for the lights. No HLU error, plug and play.
- Classic Aurora RGB position light (up to 7 colours).
- Side panels made of ABS plastic, painted black or white, with 1/4 turn bolts for tool-less removal.
- Sticker kit for the side panels. (not the one pictured, the final design will be ready soon)
- QuickCharge dual charger.
- Option to relocate OEM speedo to the handlebars.
Navigation Tower

The new navigation tower is 10% stiffer, featuring A/V dampeners to reduce vibrations and an innovative aluminum ‘spine’ structure that maximizes strength while staying lightweight. It offers tool-less screen removal for easy access and additional storage space at the base.
Improved cable management includes Tesa™ PET cloth wire harness tape and integrated ‘gill’ inlets for a clean setup. Indicators are housed behind the screen for protection, with removable fins for flexible placement. The production version is powder-coated black for durability and reduced glare.
CANbus Controller

Aurora Rally Equipment is the first to offer a CANbus controller for bike lights, preventing errors when the OEM headlight is removed.
The custom electronic unit communicates with the ECU, ensuring an error-free experience without the need for manual bypassing.
The Legendary Head Clamp

The head clamp is the foundation of a rally kit-if it fails, the entire structure and electrics are at risk. Aurora Rally Equipment has maintained a zero-failure record since 2016 across all riding conditions.
Machined from a solid block of aluminum with special spacers and a custom chro-moly U-bolt, the clamp is built for durability and comes with a lifetime warranty.
Side Panels

The redesigned side panels integrate seamlessly with the bike, reducing weight and enhancing both aesthetics and performance.
Lights

There are plenty of options in the Aurora 790/890 Rally kit. Road legal, or pure off-road, these lights will keep you safe during night travelling.
The kit comes with Hella LED lights (street legal) or Baja S1 lights (off road). Allowing you to enjoy a night ride without any compromise. Commute or Race , this kit comes with a dedicated harness for the lights, allowing you to enjoy it in a plug and play function!
Screen

The 2025 KTM™ screen and light mask offer a cleaner, more aerodynamic profile, improving front-wheel visibility while standing.
Crafted from shatterproof material, it enhances durability and safety, with tool-less removal and smooth edges to reduce injury risk.
Backplate

The modular backplate allows relocating the OEM speedo to the handlebars, freeing up space for GPS units, tablets, or other essentials.
Equipped with antivibration dampeners, it absorbs impacts to protect your equipment and supports a full rally setup with a Roadbook backplate option.
Weight Distribution

The Aurora 790/890 Rally Kit shifts the center of gravity closer to the headstock, reducing the cantilever effect and improving handling without increasing overall weight.
Optimized material selection, including a stainless steel bottom cover, enhances weight centralization, resulting in better balance and a superior riding experience.
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