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Aurora's BR4-USA Baja Kit is made specifically for KTM EXC 150/250/300 & EXC-F 250/350/450/500 (2017-2024).
Fits KTM:
2 Stroke: EXC 150-250-300 models (2017-current)
4 Stroke: EXC-F 250-350-450-500 models (2017-current)
The most racer oriented Rally kit in the market! A unique combination of the best parts from our Rally and Superlight kit to get you off to the podium.
Included in the Kit:
- CNC Billet Nav Tower
- CNC Billet Headclamp
- Aurora Screen
- Screen Holder
- Screen Bolts
- Two RAM Balls
- Needed Extensions
- Screen Brackets
- CNC Cable Guide
- OEM Speedo Bracket
- Waterproof Fusebox with Harness
Frame Clamp

The CNC-milled frame clamp has maintained a zero-failure record since 2016, proving its reliability in international races and long-distance trips.
The 2017-2023 KTM/HQV/GasGas models use a two-piece aluminum design, while the 2024+ models feature a redesigned single-piece aluminum clamp with a tool steel rear section for a perfect fit.
Electrics

The kit includes plug-and-play electrics with rectifier extensions, a light harness, and a fully waterproof fuse box with rubber seals to prevent moisture and dirt from causing corrosion.
The 2024 model adds OEM speedo and brake switch extensions, ensuring seamless integration with all necessary components.
Ease Of Use

The Aurora screen can be removed quickly with two ¼ turn bolts, and the kit is compatible with any tank without interference. Enduro bike side panels remain easy to remove.
Unlike traditional rally setups, the Baja and Superlight kits allow quick and easy access to cabling without the need to disassemble half the bike.
Mechanics
The assembly's center of gravity is optimized to stay close to the bike’s stem, ensuring minimal impact on handling even when adding navigation gear.
All tower configurations are designed for stability, keeping weight low for stress-free travel and racing, with the main aluminum parts weighing just 1.4kg.
How Its Made
High-speed accelerometers collect real-world data, which engineers use to run virtual simulations, impact tests, and fatigue analyses before manufacturing begins.
3D printing in Alumide allows for real-time bike testing, refining ergonomics and cable routing before finalizing the aluminum prototype, with each tower undergoing 12-15 iterations.
Optimized 3D design eliminates the need for spacers, reducing complexity-the main tower consists of only three parts, making maintenance and servicing easier.
Tower Shape

The CNC tower features a unique ‘crane-like’ shape, minimizing width while maintaining structural stability.
Unlike wider sheet metal towers, this design enhances resistance to bending and buckling without compromising strength.
Manufacturing

The head clamp and navigation tower are 3D-milled from solid 40-50mm aluminum blocks, ensuring maximum strength and minimal weight.
This precision manufacturing method optimizes material thickness and simplifies assembly for the end user.
Versatility
The CNC tower is designed for both rally racing and adventure travel, offering durability and versatility for any setup.
With multiple light combinations and ample space, you can customize it to carry tools, gear, and emergency kits for any journey.
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Call or WhatsApp: 786-242-5400 📞
